Our friends in Grand Rapids asked if I would be willing to design and build a custom floating vanity for their daughter’s family in Massachusetts. The vanity would be installed in a renovated 1868 four-story brownstone. Intrigued by the idea of having one of my pieces in such a historic building and eager to help our dear friends’ daughter, I immediately agreed to this project!
Fortunately, my neighbor is a talented and experienced builder. When I mentioned this project to him, he shared his experience installing floating vanities and offered to help fabricate the heavy-duty brackets needed, especially since this vanity would be topped with a six-inch-thick built-up marble top with two undermount sinks installed.
I also learned that our friends’ daughter was trained as an architect, so working with her remotely on the design requirements worked well. The five-foot-wide vanity was to have four large drawers underneath, with a special finger pull profile routed into their top edges and no other hardware, for a very sleek look. With beautiful riftsawn white oak from my brother- and sister-in-law’s hardwood lumber business, the design and build of this floating vanity came together over a period of a few months. Once completed, our friends drove over from Grand Rapids, carefully packed up the completed vanity, and carried it back home. There, they constructed a shipping container for the vanity, and FedEx’d it to Massachusetts, where it was installed by the skilled contractors renovating their daughter’s family’s new home.
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
Concept and bracket installation dimensions
1/4″ x 2″ x 2″ angle iron for heavy duty brackets
1/4″ x 2″ x 2″ angle iron for heavy duty brackets
Cutting bracket details with a metal-cutting chopsaw
Cutting bracket details with a metal-cutting chopsaw
Laying out bracket details and corner braces
Laying out bracket details and corner braces
Bracket details and design back in workshop for addition of all holes before welding
Bracket details and design back in workshop for addition of all holes before welding
Drilling bracket holes on the drill press
Drilling bracket holes on the drill press
Countersinking holes for wood screws
Countersinking holes for wood screws
My neighbor buddy welding up the brackets in his shop
My neighbor buddy welding up the brackets in his shop
Finished brackets hung for a coat of Black Rustoleum
Finished brackets hung for a coat of Black Rustoleum
Superior Coverage & Durability!
Superior Coverage & Durability!
Building a custom shipping container around the finished brackets
Building a custom shipping container around the finished brackets
Custom shipping container ready to receive a pair of heavy duty brackets for early installation while the walls of the brownstone are open
Custom shipping container ready to receive a pair of heavy duty brackets for early installation while the walls of the brownstone are open
The CG was definitely not in the center …
The CG was definitely not in the center …
All cabinet projects start with a load of birch plywood from Chelsea Lumber
All cabinet projects start with a load of birch plywood from Chelsea Lumber
Four pair of BLUM Tandem Plus Blumotion drawer slides and associated hardware
Four pair of BLUM Tandem Plus Blumotion drawer slides and associated hardware
Breaking down the sheet goods with my tracksaw
Breaking down the sheet goods with my tracksaw
Sheet goods ripped and ready to be crosscut to size
Sheet goods ripped and ready to be crosscut to size
Crosscutting on the tablesaw with my homemade crosscut sled
Crosscutting on the tablesaw with my homemade crosscut sled
First dry fit of the basic cabinet carcass
First dry fit of the basic cabinet carcass
Back view of the dry fit showing clearance pockets that will receive the horizontal members of the mounting brackets
Back view of the dry fit showing clearance pockets that will receive the horizontal members of the mounting brackets
A couple of custom router jigs for routing the sink and faucet openings in the cabinet top
A couple of custom router jigs for routing the sink and faucet openings in the cabinet top
A couple of custom router jigs for routing the sink and faucet openings in the cabinet top, along with the top-bearing, flush cut router bit
A couple of custom router jigs for routing the sink and faucet openings in the cabinet top, along with the top-bearing, flush cut router bit
A load of beautiful riftsawn white oak, courtesy of my brother- and sister-in-law’s business, Hardwood Solutions, Inc.
A load of beautiful riftsawn white oak, courtesy of my brother- and sister-in-law’s business, Hardwood Solutions, Inc.
Routing one of the sink openings in the cabinet top before assembly
Routing one of the sink openings in the cabinet top before assembly
The finished opening perfectly matches the custom router jig
The finished opening perfectly matches the custom router jig
Two sink openings routed and two faucet openings to go
Two sink openings routed and two faucet openings to go
Custom faucet opening jig
Custom faucet opening jig
Dust collection is always a bit iffy with router operations, but a bit iffy is better than no dust collection at all
Dust collection is always a bit iffy with router operations, but a bit iffy is better than no dust collection at all
A wood sample from the brownstone owner for matching the stain on the white oak drawer fronts
A wood sample from the brownstone owner for matching the stain on the white oak drawer fronts
Drilling pocket screw holes in the cabinet members for attaching the face frame after the cabinet is assembled
Drilling pocket screw holes in the cabinet members for attaching the face frame after the cabinet is assembled
Thin pieces of the beautiful riftsawn white oak to make stain samples
Thin pieces of the beautiful riftsawn white oak to make stain samples
Stain samples to be sent to the brownstone owners for a final down selection
Stain samples to be sent to the brownstone owners for a final down selection
Finally assembling the completed cabinet carcass members
Finally assembling the completed cabinet carcass members
Sizing the white oak face frame members to the cabinet carcass
Sizing the white oak face frame members to the cabinet carcass
Attaching face frame members with Titebond III glue and pocket screws
Attaching face frame members with Titebond III glue and pocket screws
Completed cabinet carcass with face frame installed
Completed cabinet carcass with face frame installed
Padding out the cabinet sides for mounting the BLUM drawer slides
Padding out the cabinet sides for mounting the BLUM drawer slides
The BLUM soft-close drawer slides provide a smooth motion to the opening and closing of drawers
The BLUM soft-close drawer slides provide a smooth motion to the opening and closing of drawers
Cutting 1/2″ birch plywood drawer box members to length on the chopsaw
Cutting 1/2″ birch plywood drawer box members to length on the chopsaw
All four drawer box members ready for the next operations
All four drawer box members ready for the next operations
A 1/4″ roundover bit on the router table breaks the sharp corners of the drawer box members
A 1/4″ roundover bit on the router table breaks the sharp corners of the drawer box members
Drawer box members machined and ready for assembly with glue, pin nails, and pocket screws
Drawer box members machined and ready for assembly with glue, pin nails, and pocket screws
The top two drawer boxes include clearance for the undermounted sink plumbing traps
The top two drawer boxes include clearance for the undermounted sink plumbing traps
Cutting diagrams done in SketchUp as a part of the shop drawings package makes efficient utilization of the birch plywood
Cutting diagrams done in SketchUp as a part of the shop drawings package makes efficient utilization of the birch plywood
Drilling specially sized pocket screw holes in the 1/2″ plywood drawer box members
Drilling specially sized pocket screw holes in the 1/2″ plywood drawer box members
Getting ready to assemble the top two drawer boxes
Getting ready to assemble the top two drawer boxes
Cutting a semi-circular clearance in the backs of the lower drawer boxes, in case the sink plumbing needs the extra clearance
Cutting a semi-circular clearance in the backs of the lower drawer boxes, in case the sink plumbing needs the extra clearance
An assembled lower drawer box
An assembled lower drawer box
Drawer boxes assembled with glue, pin nails, and pocket screws
Drawer boxes assembled with glue, pin nails, and pocket screws
Lower drawer box fit check
Lower drawer box fit check
Lower drawer boxes in place
Lower drawer boxes in place
Top drawer box bottoms cut out to accommodate sink traps
Top drawer box bottoms cut out to accommodate sink traps
Nine-piece top drawer box components ready to assemble
Nine-piece top drawer box components ready to assemble
Two top drawer boxes completed
Two top drawer boxes completed
BLUM drill jig helps prepare drawer boxes to accept the BLUM drawer slides
BLUM drill jig helps prepare drawer boxes to accept the BLUM drawer slides
BLUM drill jig also locates pilot holes for BLUM drawer slide front clips
BLUM drill jig also locates pilot holes for BLUM drawer slide front clips
Four sets of BLUM drawer slides mounted for testing prior to finishing steps
Four sets of BLUM drawer slides mounted for testing prior to finishing steps
Four functioning drawer boxes mounted on their slides and labeled because lefts and rights are mirror images of each other
Four functioning drawer boxes mounted on their slides and labeled because lefts and rights are mirror images of each other
Top drawer boxes also had to be sized to accommodate the heavy-duty brackets that will suspend the floating vanity
Top drawer boxes also had to be sized to accommodate the heavy-duty brackets that will suspend the floating vanity
Top view showing drawer box sink trap clearance features
Top view showing drawer box sink trap clearance features
One-piece white oak drawer fronts selected from wide boards, so the grain is continuous across the drawers
One-piece white oak drawer fronts selected from wide boards, so the grain is continuous across the drawers
Drawer fronts cut to rough sizes
Drawer fronts cut to rough sizes
MinWax Dark Walnut 2716 was the ultimate choice for staining the oak on the vanity
MinWax Dark Walnut 2716 was the ultimate choice for staining the oak on the vanity
Straight pieces of plywood served as winding sticks so any twist in the drawer fronts could be hand planed out
Straight pieces of plywood served as winding sticks so any twist in the drawer fronts could be hand planed out
With a scary sharp iron, Pop’s old Stanley #7 (I think) hand plane still sees use in my workshop
With a scary sharp iron, Pop’s old Stanley #7 (I think) hand plane still sees use in my workshop
Once the twist was hand-planed out, the drawer fronts were machine-planed to their final thickness
Once the twist was hand-planed out, the drawer fronts were machine-planed to their final thickness
Drawer fronts ready for routing the special finger pull detail
Drawer fronts ready for routing the special finger pull detail
First look at drawer fronts stacked in place, showing the continuous grain from left to right
First look at drawer fronts stacked in place, showing the continuous grain from left to right
Another view showing how the completed vanity will look
Another view showing how the completed vanity will look
The special finger grip router bit mounted in the router table
The special finger grip router bit mounted in the router table
Detail of the routed finger grip profile
Detail of the routed finger grip profile
Preparations for aligning and mounting drawer fronts to drawer boxes in assembly
Preparations for aligning and mounting drawer fronts to drawer boxes in assembly
Pairs of gauge blocks aided in setting the target clearances around and between the drawer fronts
Pairs of gauge blocks aided in setting the target clearances around and between the drawer fronts
A nice 1/8″ reveal between drawer fronts
A nice 1/8″ reveal between drawer fronts
Since the floating vanity was to be installed between two side walls, the 1/8″ end clearance for the drawer fronts should allow for easy opening and closing without any interference
Since the floating vanity was to be installed between two side walls, the 1/8″ end clearance for the drawer fronts should allow for easy opening and closing without any interference
Lower drawer fronts mounted
Lower drawer fronts mounted
Since the top drawer fronts could not be clamped in place after alignment, two-sided tape was used so the drawer box and front could be opened for the installation of eight screws
Since the top drawer fronts could not be clamped in place after alignment, two-sided tape was used so the drawer box and front could be opened for the installation of eight screws
Eight screws per drawer front hold the drawer fronts on, especially since there is no drawer pull hardware in this design
Eight screws per drawer front hold the drawer fronts on, especially since there is no drawer pull hardware in this design
Applying drawer fronts was the last assembly step before stain and polyurethane
Applying drawer fronts was the last assembly step before stain and polyurethane
Front view of the completed vanity assembly
Front view of the completed vanity assembly
Drawer assemblies ready to receive finishes
Drawer assemblies ready to receive finishes
Reverse view of drawer assemblies
Reverse view of drawer assemblies
Documenting finishing materials used on each project with photos provides a handy future reference when needed
Documenting finishing materials used on each project with photos provides a handy future reference when needed
Dark walnut stain on the two lower drawer fronts
Dark walnut stain on the two lower drawer fronts
Dark walnut stain on the two top drawer fronts
Dark walnut stain on the two top drawer fronts
Careful taping before applying stain to the cabinet face frames
Careful taping before applying stain to the cabinet face frames
Stained cabinet face frames
Stained cabinet face frames
MinWax water-borne, oil-modified polyurethane dries quickly with minimal odor
MinWax water-borne, oil-modified polyurethane dries quickly with minimal odor
Several coats of polyurethane will be applied to the drawer boxes
Several coats of polyurethane will be applied to the drawer boxes
The vanity cabinet ready for polyurethane
The vanity cabinet ready for polyurethane
With drawer slide hardware removed, this was the first coat of polyurethane applied to all surfaces of the vanity cabinet
With drawer slide hardware removed, this was the first coat of polyurethane applied to all surfaces of the vanity cabinet
Wet polyurethane on the drawer fronts will dry to a warm satin sheen
Wet polyurethane on the drawer fronts will dry to a warm satin sheen
Drawer slide clips being installed on the finished drawer assemblies
Drawer slide clips being installed on the finished drawer assemblies
The bottom of each drawer was carefully marked to indicate its unique position in the vanity
The bottom of each drawer was carefully marked to indicate its unique position in the vanity
The finished vanity displaying its open drawer policy 😉
The finished vanity displaying its open drawer policy 😉
The full-extension drawer slides provide maximum access to the drawer interiors
The full-extension drawer slides provide maximum access to the drawer interiors
Lower drawer extended
Lower drawer extended
Front view of the completed floating vanity
Front view of the completed floating vanity
Back view of the completed floating vanity
Back view of the completed floating vanity
Detail view of the completed floating vanity, showing drawer front side clearance
Detail view of the completed floating vanity, showing drawer front side clearance
Detail top view of the completed floating vanity, showing drawer clearances for sink trap
Detail top view of the completed floating vanity, showing drawer clearances for sink trap
Detail view of the completed floating vanity, showing drawer finger pull profile
Detail view of the completed floating vanity, showing drawer finger pull profile
View of the completed floating vanity, ready for pickup
View of the completed floating vanity, ready for pickup
The completed floating vanity was well-protected while awaiting pickup
The completed floating vanity was well-protected while awaiting pickup
Our friends from Grand Rapids starting to prepare the floating vanity for its journey to Massachusetts
Our friends from Grand Rapids starting to prepare the floating vanity for its journey to Massachusetts
Securing the vanity for the first leg of its journey to Grand Rapids
Securing the vanity for the first leg of its journey to Grand Rapids
Ready for a drive!
Ready for a drive!
Building the custom shipping crate around the vanity in his shop in Grand Rapids
Building the custom shipping crate around the vanity in his shop in Grand Rapids
FedEx pickup to begin the vanity’s journey to its forever home in Massachusetts
FedEx pickup to begin the vanity’s journey to its forever home in Massachusetts