After a long winter, it takes too much guesswork and patience to wait for the last frosty night before setting out tender plans that were started under LED grow lights in the basement back in February. In past years, we often had to deploy sheets, buckets and pots to protect plants in the garden from one or more late-breaking frost events. This year, we decided to a) be more patient and b) build four cold frames for setting out early plants like radishes and cool-loving lettuces.
The cold frame design we settled on is a 2′ x 4′ x 18″ high box with a hinged lid and surrounded by the same corrugated polycarbonate that we used in The Cottage / Greenhouse project a few years ago. Available in either 2′ x 8′ or 2′ x 12′ panels from Home Depot, this clear material is impact resistant and has held up well in the garden shed. The other design criteria was for the assemblies to be light enough to move easily, so the internal frame components for all four assemblies were all made from a single 4′ x 8′ sheet of AC exterior grade plywood. A couple of coats of exterior paint will hopefully help to protect these cold frames for many seasons of use.
SunTuf corrugated polycarbonate 2′ x 8′ sheets from Home Depot
SunTuf corrugated polycarbonate 2′ x 8′ sheets from Home Depot
All the components for four assemblies cut from a single sheet of 3/4″ exterior plywood
All the components for four assemblies cut from a single sheet of 3/4″ exterior plywood
The cold frames were designed around the 2′ x 8′ polycarbonate sheets for minimal waste
The cold frames were designed around the 2′ x 8′ polycarbonate sheets for minimal waste
The final SketchUp design, after several iterations
The final SketchUp design, after several iterations
Kreg jig for drilling pocket screw holes
Kreg jig for drilling pocket screw holes
A bit of production work to assemble subassemblies
A bit of production work to assemble subassemblies
Side frame subassembly
Side frame subassembly
Completed subassemblies, ready for paint
Completed subassemblies, ready for paint
Putting points of the corner pieces
Putting points of the corner pieces
Leftover SW WeatherShield put to good use
Leftover SW WeatherShield put to good use
In-process painting of all the subassemblies and components before final assembly
In-process painting of all the subassemblies and components before final assembly
Subassembly build ups
Subassembly build ups
Assembling the first of four final cold frames
Assembling the first of four final cold frames
Lots of hardware to accommodate possible disassembly for easier off-season storage
Lots of hardware to accommodate possible disassembly for easier off-season storage
Completed cold frames with polycarbonate panels attached
Completed cold frames with polycarbonate panels attached
Four corrugated cold frames deployed to the garden and Linda planting radish seeds in the first one
Four corrugated cold frames deployed to the garden and Linda planting radish seeds in the first one
A total of 32 square feet of garden soil protected
A total of 32 square feet of garden soil protected
Amending the rest of the garden with organic material from the compost binost
Amending the rest of the garden with organic material from the compost binost
Tilling in this season’s compost and fertilizer for the promise of another good harvest all growing season long
Tilling in this season’s compost and fertilizer for the promise of another good harvest all growing season long