“I played it cool today, as my dad heart was bursting with happiness! #fathersonworkshopproject” is how I described this day in my workshop on social media recently. I love doing a joint project with a young person and hopefully passing along a little knowledge and some passion for working with wood. When that young person was my son, Kyle, it made this afternoon very special for me. Our project was for Kyle to create an ebony and titanium pen and pencil set for his friend and colleague back in San Francisco.
With a little direction, I was impressed at how quickly Kyle gained the necessary skills to produce a beautiful pen and pencil set that he could pass on with pride. For an example, Kyle’s hands told him of a subtle error in the setup of the pen blanks on the lathe’s mandrel, an error that my eyes did not see. He brought it to my attention, we made an adjustment to the setup, and the blanks ran perfectly true. Kyle experienced another common fact of shop life, when he turned the second set of pen blanks in about half the time it took him to turn the first set. Like Mr. Franke, my favorite band director used to say, “Repetition makes reputation!”
Kyle swapping out the jaws on the Nova G3 scroll chuck
Using the tailstock’s quill feed to drill 8mm holes in the ebony pen blanks
It’s always a good idea to process an extra set of pen blanks, especially when you have a plane to catch
Brass tubes affixed and trimmed in each pen blank
The brass tubes are glued in with CA glue
Using a carbide trimmer to trim and square the ends of each pen blank
Trimming the end grain requires a very light touch
Kyle using a spindle roughing gouge to turn the pen blanks from square to round
Body position is one of the seven key elements of wood turning
A sharp roughing gouge will turn these blanks to their final diameter, as determined by the bushings used to mount them on the mandrel
Getting close to finishing the turning portion of the project
After sanding through many grits, Kyle is applying Aussie Oil, a friction polish, at low speed
Friction generates heat that flashes off the friction polish’s alcohol solvent, leaving the pen blanks ready for assembly … after six coats are applied
Using the wood vise as a pen press for final assembly
The first component pressed into the lower pen barrel
A beautiful ebony and titanium pen and pencil set, and the hands that made them!
The back up blanks we prepared were completed with gold pen components
This pen went to Mike Casey of Aberdeen Bikes and Outdoors, for the kindness he showed to Kyle during his visit over the Labor Day weekend