A fond childhood memory was sitting at the kitchen table, usually in the wintertime, and playing game after game of Score Four. I think we only ever played by the basic rules, and as soon as someone won by getting four of their color beads in any straight row, the game was over and we’d start a new game. It was fun to strategize by having several potential rows under way, while remaining vigilant for the opponent’s plays. My favorite move was when I could maneuver the beads so that playing the next one yielded two intersecting lines of potentially four, so that the other player was forced to block one of the lines … and my next move completed the other line of four.
I’d thought about building a few sets of Score Four for quite a while, and the holdup was always finding the right beads that would closely replicate the original ones. I finally found 15 mm natural wood beads at a reasonable price and ordered enough for four sets, figuring on 40 dark and 40 light beads per set. I also ordered 1/8″ machinable brass rod to fabricate the pins from, and it was time to create a 3D model of everything else I would need to make in SketchUp.
Here’s a short clip of the engraving on my CNC router, followed by a gallery of photos documenting the whole project.
VIDEO
CNC program for layout of main game board
Machining one of four maple main game boards
Four main game boards ready for epoxy pours
Two-part epoxy with brown colorant for highlighting game board engravings
Main game boards leveled, poured and waiting for epoxy to cure overnight
Legacy cherry cut into thin strips for bead trays
Sixteen bead tray sides assembled and ready to miter and fit to main game boards
Using a flycutter on the CNC to mill off excess cured epoxy
Drilling for bead pins using the layout holes created in the CNC machining step
One main game board with all sixteen pin holes drilled
First attempt at cutting the machinable brass rod to short lengths for pins
First test pin done, but initial setup on the chopsaw bent several pieces so a better solution was needed
Getting ready to affix the new pin-cutting jig to the chopsaw base with the old painter’s tape and CA glue method
Jig for securely holding and cutting six brass rods into pin lengths
This jig took a bit of time to set up but held the pins securely with no more bent and wasted rod stock
Pins for four game sets with a few extras cut to length and ready for the next steps
Each pin was chucked in the lathe (twice) and the ends rounded off with a mill file
A complete set of cut, rounded and polished bead pins
Test fit of completed pins in one of the main game boards
Attaching the mitered bead tray sides to the main game boards with PVA glue and pin nails
First complete game board with main area and bead trays attached
Kyle was kind enough to help with the finishing one Sunday afternoon before dinner
Assembly of the last game board, highlighted by a nice beam of sunshine
A little out of order, but here is the setup for mitering the bead trays using my precision Incra miter jig on the tablesaw
Each bead pin was buffed to a high luster using fine compound on the buffing wheel
Test setup for bead finishing showed the need for a more extensive solution
Clear polyurethane finish was sprayed onto the game sets, starting with the bottom surfaces
The spray poly brought out the maple grain and natural cherry coloring
Some of the setup to attach Lazy Susan bases to each completed game board
A large Forstner bit was used as a fixture to center the rotating assemblies on the bases
Some scraps strategically cut to center the rotating assemblies on the undersides of the game boards
Top surfaces ready for their coats of polyurethane after the bottom surfaces were completely dry
The cherry in these game boards came from trees that grew on my grandparents’ home in Ohio, where my brother and his family now live
Main game boards and rotating bases ready for some final assembly
Each bead was run over an 1/8″ drill bit chucked in the lathe to clean up any burrs remaining from their manufacture
Nearly 300 beads were processed through all the steps
The Marietta Wood Works logo branded on the bottoms of the rotating bases. Any guess on the purpose of the four small holes in the bases?
Cleaned up beads ready for half to be stained dark and all to be polyurethaned
Rotating base attached to one of the main game boards (and a clue as to the purpose of the four small holes)
Another view of the rotating base
Half of the beads strung on fishing line and ready for the next processing steps
Fishing line on a makeshift uncoiling peg
Light beads strung up and getting coats of spray polyurethane
Getting ready to dunk the first batch of dark beads into a wood stain bath
The first couple of batches of dark beads stained and strung up to dry
Dunking strings of the unfinished natural wood beads into the wood stain was satisfying
The dark beads all stained and getting their clear coats
Circles of self-adhesive felt went on the rotating bases, with the center portion removed to show the MWW logo
Closeup view of the dark beads stained, clear coated and drying
Presentation / storage boxes were made from study cardboard gift boxes and carefully arranged plywood inserts
One of the game boards test fit in the storage box, showing the finger cutouts for easy removal
Separated areas under the main game board level provided storage for pins, beads and a copy of the Score Four rules and instructions
A finished game board nestled into a felt-lined storage box
The gift boxes with see-through lids were a great find at Michaels
Kyle and Linda studying the board and planning their next moves
Andrew and Megan playing a game of Score Four …